Air freight calculation system for Garments

Air freight calculation system for Garments
For air shipment, air freight charged or calculation system is depends on both actual weight and cargo weight. If the actual weight is higher than cargo weight, then airline will charge air freight based on higher weight that means they will charge on actual weight of the goods. On the other hand, if the cargo weight is higher than actual weight, then airline will charge based on higher weight, that means cargo’s weight.

For high density goods, the airline has decided to charge the heavy merchandise based on weight, and for low density goods the airline has decided to charge the low merchandise based on volume. As we know, airplanes can take less weight than ocean lines. Airline set the standard, when garment industry or manufacturer ship the goods by air, there is 70% chance to be charged based on weight and about 30% chance to be charged based on volume.

If your merchandise is of high density (heavy) such as jeans, flat packed shirt, jackets without polyester padding, T-shirt without hanger, there is a good chance you will be charged by weight. In that case, it is not possible to save air freight by packing the goods tighter in cartons to reduce the measurements.

However, if your merchandise is of low density (light weight) such as stands up collar shirts, shirts individually boxed, jackets with polyester padding, or down fill T-shirt or other shirts with hangers’ heavy gauge sweaters, there is a good change you will be charged by volume. In that case, you should make an effort to necessary to do so, you must know the following relationship between weight and volume as set by IATA (The International Air Transport Association)
  1. In the South East to the U.S. destinations and Canada, most shipping locations used 1kg = 7000 cubic cm
  2. In the South East to the U.S. destinations and Canada, certain shipping locations used 1kg = 6000 cubic cm
Therefore, when you have low density (light weight) goods to ship by air, in order to determine if you should try to make the cartons as small as possible to save freight, you should check the following:

First of all, you check with local air forwarding agent by asking him in the country where you are, how many cubic cm is considered 1kg in weight. He will tell you either 7000 cubic cm or 6000 cubic cm. After getting the answer you physically check the weight and measurement of the goods packed for air shipment. Now we have the below answers, as follows for example:
  1. The country is Bangladesh and formula is 6000 cubic cm = 1kg
  2. The measurement of the carton is 50 cm X 60 cm X 40 cm
  3. The gross weight of the cartons is 16kg / carton
Now let us find out if we should try to make the cartons smaller to save air freight by doing the following calculation:
50 cm X 60 cm X 40 cm = 120,000 cubic cm
120,000 cubic cm divided by 6000 cubic cm = 20 kg

Now you know, by volume, the one carton is of 20 kg, but by actual weight, the carton is of only 16 kg. You also know the airline will charge whichever is higher, in this case, the will charge you for 20 kg by volume. If the air freight rate is 2.70 /kg, this carton will cost you $54.

Now, in order to save some money, let us try to make the carton smaller (usually by cutting down the height of the carton). Let’s say we have succeeded in cutting down the height by 5cm and see how much money we can save:
Original size of the carton: 50 cm X 60 cm X 40 cm = 20 kg
Now cut down to: 50 cm X 60 cm X 35 cm
50 cm X 60 cm X 35 cm = 105,000 cubic cm
105,000 cubic cm divided by 6000 = 17.5 kg

Now, by using the new carton, we have saved 2.5 kg and this carton will cost you only $47.25 (17.5 kg x 2.70= $47.25)

Should we try to cut it down further if possible?
The answer is yes, because 17.5 kg is still bigger than the actual weight. We should try to cut it down to:
50 cm X 60 cm X 32 cm
= 96000 cubic cm
= 96000 cubic cm divided by 6000
= 16 kg

Which is the same as the actual weight. In this case you will have to pay 16kg x 2.70 = $ 43.2 for the air freight of this carton no matter by weight or by volume the airline charges you.  Now you can see, by cutting the height down by only 8 cm, you have reduced the freight from $54 to $43.2, saving 10.80 / carton.

Since the saving is so great, should we try to cut down the height further? The answer is no, please see the following:
If we cut it down further by another 2cm, this will happen:
50 x 60 x 30 cm divided by 6000 = 15 kg

The airline will not charge you for 15kg, they will still charge you for 16kg because the actual weight is 16 kg, the last 2cm you cut down will not save you any money. However, if you can cut down the size of the carton and not hurt the appearance of the garments inside, you should always do it because over-sized cartons can easily be crashed due to insufficient support from inside, and in the season when air space is tight, your volumetric cargo may have lower priority than other people’s density cargo to get on the plane.

One point noteworthy is when you know it is going to be volumetric cargo and that the merchandise is sweater, for example, which can be squeezed without being hurt, you should use very strong carton to pack these goods such as 9 ply cartons (in some countries called 4-ply).

In that case, the airline would take the measurements from the biggest point to the biggest point. As a result, you will be charged more than you calculated. However, if you use stronger cartons you can avoid this to an extent. You should not worry about the 9 ply carton being heavier than the 7 ply carton to cost you more air freight, because you are being charged by volume, not by weight.    

Sea freight calculation system for Garments

Sea freight calculation system for Garments
Though almost garment orders are placed by buyers on FOB (Free On Board) basis, the buyers to pay freight at the shipping destination, it is still necessary for the agent to know how to calculate sea freight and air freight the merchandise costs per Doz. If you are required to sell on CIF (Cost Insurance & Freight) basis, (the shipper or agency to prepay freight at the shipping port) you will need to calculate the freight accurately for your own costing. There are two systems use for calculating freight cost. They are-
  1. Sea Freight
  2. Air Freight
Sea freight:
Sea freight is generally varied based on volume how much per CBM (Cubic meter) very rarely by weight as “density cargo”. In fact, ANRRA (Asia North American Eastbound Rate Agreement) has designed the freight tariff based on the usual value of the type of goods, then the usual weight of them, taking into consideration that for low value merchandise they should give a low freight rate in order to make it possible for the importers to buy goods overseas. However, for high value merchandise, they should charge a high freight rate as it is believed that the buyer can afford to pay more on freight. They have designed the freight tariff in such a way that everybody can do business and there is sufficient profit for the shipping lines. The following is an example to show you the idea:

XYZ Furniture: (Low value goods)
USD 2975.00 for a 40 feet container to East Coast (USA)
Garments (not silk) (Medium value goods)
USD 5295.00 for a 40 feet container to East coast (USA)
Silk Garments (High value goods)
USD 9355.00 for a 40 feet container to East coast (USA)
From the above you will see that for the same 40 feet container the shipping line change very different rates.

Nowadays, it is very common to ship goods by containers and pay the freight for the whole container, even if you sometime do not have the exact volume of merchandise to fill up the whole container. The reason of this is:

Suppose, the shipping line charges US 160 per CBM if you ship goods by the CBM as loose cargo. But, if you ship goods by the container, they charge you about US 350 per 40 feet container (these are approximate rate for shipment from the South East to USA port, but they vary from each of the South East countries and East of West coasts of the United States). However, the above example can give you the general relationship between the rates of loose cargo, 20 feet and 40 feet containers, the following will show this point more clearly:

Note: Figures used in example are not the exact freight rates as they change from time to time, but this is the concept commonly used.

  1. A 20 feet container has the following inside measurement:

Length: 228” x Width: 84” x Height: 94”
228” x 84” x 94” by multiplying 2.54 (as we know 1” = 2.54 cm)
579.12 cm X 213.36 cm X 238.76 cm by dividing 100 (we know 1m = 100 cm)
5.7912 m X 2.1336 m X 2.3876 m = 29.50 CBMS

If you want to more about CBM calculation, then check the below article;

However, a 20 feet container has a capacity of 29.5 CBM, but when you ship goods packed in cartons or wooden crates, it can only hold about 27 CBM as there will be gaps or spaces wasted. If the rate of a 20 feet container is $3700, then your average rate per CBM is about $137 (Total container cost / Maximum hold CBM in container = $3700 / 27). A 20 feet container which means 20’ x 7’ x 8’ but above is the inside dimension. 

  1. A 40 feet container has the following inside measurements:

Length: 474” x Width: 84” x Height: 94”
474” x 84” x 94” by multiplying 2.54 (as we know 1” = 2.54 cm)
1203.96cm X 213.36cm X 238.76cm by dividing 100 (we know 1m = 100 cm)
12.0396m X 2.1336m X 2.3876m = 61.33 CBMS

40 feet container which means 40’ x 7’ x 8’, but above is the inside dimension
Therefore, a 40 feet container cartons or wooden creates, it will hold only about 54 CBM. If the rate of the 40 feet container is $5500 then the average rate per CBM is about $102 (Total container cost / Maximum hold CBM in container = $5500 / 54).

It is noted that there is a bigger container than the 40 feet high cube. The inside measurements are:
Length: 474” x Width: 84” x Height: 106” (12” higher)
474” x 84” x 106” by multiplying 2.54 (as we know 1” = 2.54cm)
1203.96cm X 213.36cm X 269.24cm by dividing 100 (1m = 100cm)
12.0396m X 2.1336m X 2.6924m = 69.16 CBMS

40 feet Hi-cube container which means 40’ x 7’ x 9,’ but above is inside dimension.
A 40 feet Hi-cube container is about 12% higher than a 40 feet regular container, and the cost of a 40 feet Hi-cube is about 10 to 12% higher, so the rate per CBM is about the same. There is very little advantage in using a 40 feet Hi-cube as the rate per CBM is concerned. However, there is great advantage when you have the amount of cargo which exceeds the capacity of a 40 feet container only by 5 to 8 CBM.

  1. If you ship goods as loose cargo, the rate is about $160 / CBM:

From the above you will see that it is most convenient to use 40 feet containers if at all possible. However, it is not always possible for the buyers to buy goods with the quantity adjusted to fill the containers. But if the quantity ordered is so big that it take a few 40 feet containers to ship at different time, then the shipper should plan the shipments carefully so that the right amount of goods is shipped each time to fill a 40 feet container, because the saving in using 40 feet container is so big that it is worth your time and effort to work to achieve it for your buyer.

Example: one Doz. of Men’s stand up collar shirt is about 0.037 CBM.
  1. If you ship this shirt as loose cargo,
0.037 x 160 = $ 5.92/Doz. sea freight
2. If you ship this shirt in a 20 feet container (full)
0.037 x 137 = $ 5.069 / Doz. sea freight
3. if you ship this shirt in a 40 feet container, or a 40 feet Hi-cubic container (full)
0.037 x 102 = $ 3.774 / Doz. sea freight

It is very clear to the above, the good pain of shipping can save your customer a great deal of money.

As most shippers are shipping goods by the container, we may form an opinion that as long as we pay for the whole container we may fill up the container regardless of the weight of the merchandise. However, this is not true, the usual weight limits of the containers are as follows:
  • 20 feet container weight limit: 16,300 kg
  • 40 feet container weight limit: 19,500 kg
Actually the weight mentioned above are weight limits as guidelines for you only. The real limits are the following:
  • 20 feet container 18148 kg including the weight of the container
  • 40 or 45 feet container 25400 kg including the weight of the container
The following are the weights of the containers:
  • 20 feet steel: 1960 to 2350 kg
  • 40 feet steel: 3390 to 4190 kg
  • 40 feet aluminum: 2450 to 3050 kg
  • 45 feet aluminum / steel: 3925 to 4500 kg
Goods like ingot and dry cell batteries can easily exceed the limits. When you ship this type of goods, you may fill the container half and reach the weight limit. For your information, the weight limits are set not so much for the capacity of the ship, it is for the loading and unloading equipment, and the road safety regulations (bridges also) when the container gets ashore. If you ship very heavy goods as loose cargo because the size of the shipment is very small, the shipping line will charge you by weight or by volume whichever is higher.

Knitted trouser fabric consumption system

In apparel industry, trouser is the most common items & also used widely in garments sector. Most important task for merchandiser is calculating fabric consumption for an order. If final consumption of an order is not accurate then manufacturer will face huge problem and may lose their reputation. For calculating fabric consumption for an order. There are two methods are using for determining the fabric consumption. But maximum garments are using Marker method to calculate final cad marker for a garments. Presently, marker method is more popular then Mathematical method. For information regarding fabric consumption check below article;
knitted trouser, neps trouser, fleece neps trouser, grey neps fleece trouser
Trouser (Neps)
Fabric consumption for different parts:
  1. Fabric consumption for Body
  2. Fabric consumption for pocket
  3. Total fabric consumption 
Spec sheet for Knitted trouser
m-list for trouser, measurement list of trouser
Trouser's M-list

Size range134140146152158164170
1. Half waist (½ waist)31 cm 32 cm33 cm 34 cm35 cm36 cm37 cm
11. Front rise (FR)16 cm 17 cm 18 cm18.25 cm19 cm19.5 cm 20 cm
12. Back rise25.5 cm 26.5 cm 27.5 cm 27.75 cm 28.5 cm 29 cm 29.5 cm
13. Waistband height (WBH)4 cm4 cm 4 cm4 cm 4 cm 4 cm4 cm
6. Half thigh (½ thigh)23.25 cm24.25 cm25.25 cm 25.75 cm26.25 cm27.25 cm28 cm
9. Inseam length (ISL)58.5 cm61.5 cm64.5 cm67.5 cm70.5 cm73.5 cm76.5 cm
10. Bottom cuff height4 cm4 cm 4 cm4 cm 4 cm 4 cm4 cm
3. Side pocket length 11.75 cm 12 cm12.5 cm13 cm13.5 cm14 cm14.5 cm
5. Side pocket width9.25 cm9.75 cm10 cm10.5 cm10.75 cm11.25 cm11.5 cm
Fabric: Fleece terry
Item: Knitted trouser
Size: 164
Fabric weight = 260 GSM
ISL = Inseam length = 73.5 cm
SA = Seam Allowance = 5 cm
FR = Front rise = 19.5 cm
SA = Seam allowance = 0 cm
WBH = Waistband height = 4 cm
SA = Seam allowance = 4 cm
½ thigh = 27.25 cm
SA= Seam allowance = 4 cm

Fabric consumption for Body / Doz.:
{(ISL + SA + FR + SA + WBH + SA) x (½ thigh + SA)} x 4 x GSM / 100,00,000 + 8% (Wastage and extra cutting) x Doz.
= {(73.5 + 5 + 19.5 + 0 + 4 + 4) x (27.25 + 4)} x 4 x 260 / 100,00,000 + 8% x 12
= 4.465 kg / Doz.

Fabric consumption for pocket / Doz. (If fabric Single jersey then use GSM like 160):
{(Pocket Length + SA) x (Pocket Width + SA)} x 4 x GSM / 100,00,000 + 8% (Wastage and extra cutting) x Doz.
= {(14 + 4) x (11.25 + 4)} x 4 x 160 / 100,00,000 + 8% x 12
= 0.228 kg / Doz.

Fabric consumption for pocket / Doz. (If shell fabric then uses GSM like 240):
{(Pocket Length + SA) x (Pocket Width + SA)} x 4 x GSM / 100,00,000 + 8% (Wastage and extra cutting) x Doz.
= {(14 + 4) x (11.25 + 4)} x 4 x 260 / 100,00,000 + 8% x 12
= 0.37 kg / Doz.

Total fabric consumption of trouser (if Pocket single jersey):
Body consumption + Pocket consumption
= 4.465 + 0.228
= 4.693 kg / Doz.

Total fabric consumption of trouser (if Pocket shell fabric):
Body consumption + Pocket consumption
= 4.465 + 0.37
= 5.063 kg / Doz.

Finally note that, using above formula we will get only fabric weight that is consumed by a garment. In the above formula, it didn’t include marker loss, fabric loss due to fabric width and fabric wastage (like dying loss, finishing loss etc.). When we purchase fabric we have to consider all of those parameter.

Hooded Sweat Shirt fabric consumption system

In apparel industry, Sweat Shirt or Hoodie is the common items. As we know, consumption is the most important part for an order and it’s also related with costing. Our main purpose is to minimize the cost and make more profit from an order. There are two methods to determine the fabric consumption. They are-
  1. Marker planning system
  2. Mathematical system
Now maximum garments industry is using marker planning method for determining final cad marker of an order. Actually this method is more helpful then mathematical method. If you want to gather more information regarding fabric consumption, then you can check below article;

Hoodie sweat shirt, purple hoodie sweat shirt, fence terry sweat shirt
Hoodie Sweat Shirt

Fabric consumption for different parts:
  1. Fabric consumption for Body
  2. Fabric consumption for Hood
  3. Fabric consumption for Bottom Rib
  4. Fabric consumption for pocket
  5. Total fabric consumption
Spec sheet for men’s Jacket:
hoodie m-list back, measurement sheet for hoodie sweat shirt
Hoodie Measurement Back
hoodie m-list front, measurement sheet hoodie sweat shirt
Hoodie Measurement Front
Size range 134/140146/152158/164170
1. Half chest (1/2 chest)37.75 cm40.75 cm43.75 cm45.25 cm
2. Half bottom length (1/2 bottom)35 cm38 cm41 cm42.5 cm
4. Body length from shoulder (BL)47 cm51 cm55 cm57 cm
10. Sleeve length (SL)53 cm57 cm62 cm64 cm
21. Hood height 31 cm32 cm 33 cm 33.5 cm
22. Half Hood Width23.5 cm 24.5 cm25.75 cm26.5 cm
13. ½ Cuff opening8.5 cm9 cm 9.5 cm9.5 cm
3. Cuff & Bottom Rib Height4 cm4 cm 4cm 4cm
19. Pocket Length14 cm 15 cm16 cm16.5 cm
16. Pocket Width15 cm16 cm17 cm17.5 cm

Fabric: Fleece fabric
Item: Basic men’s Hooded sweat shirt
Size: 158/164
Fabric weight = 240 GSM
BL = Body length from shoulder = 55 cm
SA = Seam Allowance = 5 cm
SL = Sleeve length = 62 cm
SA = Seam allowance = 5 cm
½ Chest = 43.75 cm
SA= Seam allowance = 4 cm

Fabric consumption for Body / Doz.:
{(BL + SA + SL + SA) x (1/2 chest + SA)} x 2 x GSM / 100,00,000 + 8% (Wastage and extra cutting) x Doz.
= {(55 + 5 + 62 + 5) x (43.75 + 4)} x 2 x 240 / 100,00,000 + 8% x 12
= 3.77 kg / Doz.

Fabric consumption for Hood / Doz.:
{(Hood Height + SA) x (1/2 Hood Width + SA)} x 2 x GSM / 100,00,000 + 8% (Wastage and extra cutting) x Doz.
= {(33 + 5) x (25.75 + 4)} x 2 x 240 / 100,00,000 + 8% x 12
= 0.703 kg / Doz.

Fabric consumption for Bottom Rib / Doz.:
{(Bottom Length + SA + ½ Cuff opening + SA) x (Bottom Rib height + SA)} x 2 x GSM / 100,00,000 + 8% (Wastage and extra cutting) x Doz.
= {(41 + 5 + 19 + 4) x (4 + 3)} x 2 x 240 / 100,00,000 + 8% x 12
= 0.300 kg / Doz.

Fabric consumption for pocket / Doz. (If fabric Single jersey then use GSM like 150):
{(Pocket Length + SA) x (Pocket Width + SA)} x 2 x GSM / 100,00,000 + 8% (Wastage and extra cutting) x Doz.
= {(16 + 4) x (17 + 4)} x 2 x 150 / 100,00,000 + 8% x 12
= 0.163 kg / Doz.

Fabric consumption for pocket / Doz. (If shell fabric then uses GSM like 240):
{(Pocket Length + SA) x (Pocket Width + SA)} x 2 x GSM / 100,00,000 + 8% (Wastage and extra cutting) x Doz.
= {(16 + 4) x (17 + 4)} x 2 x 240 / 100,00,000 + 8% x 12
= 0.261 kg / Doz.

Total fabric consumption (if Pocket single jersey):
Body consumption + Hood consumption + Bottom Rib consumption + Pocket consumption
= 3.77 + 0.703 + 0.30 + 0.163
= 4.936 kg / Doz.

Total fabric consumption (if Pocket shell fabric):
Body consumption + Hood consumption + Bottom Rib consumption + Pocket consumption
= 3.77 + 0.703 + 0.30 + 0.261
= 5.036 kg / Doz.

Finally note that, using above formula we will get only fabric weight that is consumed by a garment. In the above formula, it didn’t include marker loss, fabric loss due to fabric width and fabric wastage (like dying loss, finishing loss etc.). When we purchase fabric we have to consider all of those parameter.

Polo-Shirt fabric consumption system


In apparel industry, we know fabric consumption is the most important factor of an order. As we already discussed, Types of fabric consumption for Knit garments & Basic knitted T-Shirt fabric consumption system. Now we will know how to calculate polo shirt’s fabric consumption of an order. Main reason of garments consumption is to bring an assumption over costing of the garments. Since it depends on fabric prices therefore we should focus on fabric consumption to get accurate and closure consumption of an order. Closure consumption of an order will reduce fabric wastage which will be economically beneficial for us.  If you want to know more about fabric consumption like Hoodies, Trouser then see the bellow article;
basic polo shirt, white polo shirt, knitted polo shirt, single jersey polo  shirt
Basic Polo Shirt Front
basic polo shirt, white polo shirt, knitted polo shirt, single jersey polo  shirt
Basic Polo Shirt Back

Fabric consumption for different parts:
1.     Fabric consumption for body part
2.     Fabric consumption for collar


Spec sheet for men’s Polo-shirt:
measurement list for polo shirt, m-list, spec sheet for polo shirt
M-list for Polo shirt Front
measurement list for polo shirt, m-list, spec sheet for polo shirt
M-list for polo shirt Back

Size range 9298/104110/116122/128134/140
(1) Half chest (1/2 chest)31 cm33 cm35 cm37 cm40 cm
(2)Half bottom (1/2 bottom)31 cm33 cm35 cm37 cm40 cm
(3)Body length from shoulder (BL)37.5 cm41.5 cm46 cm50 cm55 cm
(8)Sleeve length (SL)17.5 cm19 cm21 cm22.5 cm24.5 cm
Collar height5.5 cm6 cm6 cm6.5 cm6.5 cm
Collar Length27.5 cm31 cm30.5 cm32.5 cm33.5 cm



Fabric: Pique Knit
Item: Basic men’s short Polo T-shirt
Size: 122/128
Fabric weight = 180 GSM
BL = Body length from shoulder = 50 cm
SA = Seam Allowance = 5 cm
SL = Sleeve length = 22.5 cm
SA = Seam allowance = 5 cm
½ Chest = 37 cm
SA= Seam allowance = 4 cm
TF = Trim fabric (Neck collar & cuff rib) = Neck collar & cuff rib consumption 0.80 kg/Doz.

1.     Fabric consumption formula for Body / Doz.:
{(BL + SA + SL + SA) x (1/2 chest + SA)} x 2 x GSM / 100,00,000 + 8% (Wastage and extra cutting) x Doz.
= {(50 + 5 + 22.5 + 5) x (37 + 4)} x 2 x 180 / 100,00,000 + 8% x 12
= 1.578 kg / Doz.

2.     Fabric consumption formula for Collar / Doz.: Suppose, Collar GSM 320
{(Collar Length + SA*) x (Collar Height + SA)} x 2 x GSM / 100,00,000 + 8% (Wastage and extra cutting) x Doz.
= {(32.5 + 0) x (6.5 + 2.5)} x 2 x 320 / 100,00,000 + 8% x 12
= 0.253 kg / Doz.

NOTE (Collar Length allowance): Practically, we used minus tendency in collar length measurement. Because we can’t reduce collar length after getting the final collar from delivery section. If you want know to calculation process for collar length, then check the below article;
Total fabric consumption for Polo shirt / Doz.:
Body consumption + Collar consumption
= 1.578 + 0.253
= 1.831 kg / Doz.

Finally note that, using above formula we will get only fabric weight that is consumed by a garment. In the above formula, it didn’t include marker loss, fabric loss due to fabric width and fabric wastage (like dying loss, finishing loss etc.). When we purchase fabric we have to consider all of those parameter. 

Basic T-Shirt fabric consumption system

As we know, fabric consumption is the most important factor in apparel industry. Garment factory is set for profit generation. Most of the time, profit or loss depend on the total consumption of fabric in an order. In this case, we should calculate accurate consumption before starting bulk cutting of an order. In garments industry, there are two major methods used to calculate the fabric consumption. Those methods known as Marker making method and Mathematical method. You don’t need to worry for bulk consumption because buyer will be confirmed;
  • Types of fabric
  • Fabric GSM
  • Measurement sheet or spec. sheet of the style. 
Basic T-Shirt

Spec sheet for men’s T-shirt:
Suppose, buyer has provided bellow measurement sheet, fabric type & GSM for a basic T-shirt project. If you wan to know about fabric consumption then check the below articles;
M-list for Basic T-Shirt

Size range 9298/104110/116122/128134/140146/152
1. Half chest (1/2 chest)31 cm32.8 cm34.8 cm36.6 cm40 cm43.4 cm
2. Half bottom (1/2 bottom)31 cm32.8 cm34.8 cm36.6 cm40 cm43.4 cm
4. Body length from shoulder (BL)38.5 cm42.5 cm47 cm51.5 cm56 cm61 cm
5. Sleeve length (SL)31.4 cm34.2 cm38.5 cm45.8 cm51.1 cm55.4 cm

Fabric: Jersey Knit
Item: Basic men’s s/slv T-shirt
Size: 122/128
Fabric weight = 150 GSM
BL = Body length from shoulder = 51.5 cm
SA = Seam Allowance = 5 cm
SL = Sleeve length = 45.8 cm
SA = Seam allowance = 5 cm
½ Chest = 36.6 cm
SA= Seam allowance = 4 cm
TF = Trim fabric (Neck rib/binding) = Neck rib consumption 0.20 kg/Doz.

Fabric consumption formula for T-shirt / Doz.:
{(BL + SA + SL + SA) x (1/2 chest + SA)} x 2 x GSM / 100,00,000 + 8% (Wastage and extra cutting) x Doz. + TF
= {(51.5 + 5 + 45.8 + 5) x (36.6 + 4)} x 2 x 150 / 100,00,000 + 8% x 12 + 0.20
= 1.894 kg / Doz.



Finally note that, using above formula we will get only fabric weight that is consumed by a garment. In the above formula, it didn’t include marker loss, fabric loss due to fabric width and fabric wastage (like dying loss, finishing loss etc.). When we purchase fabric we have to consider all of those parameter.