Process flow chart of Merchandising

In apparel industry, merchandising department is one of the most important department in garments. Because merchandising department negotiate with both buyer and production department at the same time.  For merchandiser, main goal is shipping the goods on time without any delay. So, to make smooth production of the garments product and his/her smooth merchandising activities, every merchandiser should to follow a process follow chart to complete his/her task smartly without any hassle.
   
Buyer wise sample requirement has few differences. But all process is same from sample development to bulk. Find the below flow chart of merchandising;

1. Receiving Art work from buyer with measurement sheet for further development process
2. Making sample booking for the specific style
3. Meeting with buyer for price negotiation & volume, order confirmation and LC received 
4. CAD consumption for costing purpose
5. Taking Lab dip approval from buying house
6. Submit fitting / quotation sample and also make different types of sample (as per buyer requirement) for approval purpose
7. Price confirmation and receive the order sheet from buyer
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8. Making size set sample after getting approval of quotation sample (For example- H&M)
9. Make counter sample with all actual material after getting size set sample approval (For example – H&M)
10. Bulk Yarn booking and in-house the yarn
11. Bulk fabric booking for confirm order
12. Bulk Accessories booking and also receive it in factory
13. Making swatch board for approval 
14. Check and listing raw materials
15. Make PP (pre-production sample) sample with actual accessories
16. Arrange pp meeting of the product
17. Start bulk production
18. Collect daily production reports
19. Submit wash production sample (For example: H&M)
20. Send test sample to 3rd party for testing purpose
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21. Arrange final inspection
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22. Arrange all commercial papers for shipment
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23. Ship out the goods
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24. Sending document to the buyer
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25. Payment receive from bank

  1. Art work receive from buyer:
First task of a merchandiser is to collect art work from buyer with all details like product art work, measurement sheet & technical sheet. Without any details, there are no way to develop the product. So, merchandiser’s first is to collect the all details from buyer end.

  1. Sample booking and development:
After getting the art work details of the product, merchandiser need to book sample fabric to process the sample program. After getting the sample fabric, sample should be developed by following buyers’ instruction.

  1. Price negotiation:
In the meantime, price should be negotiated with buyer and negotiate volume of the garments. Here marketing person will give best offer to get the order from buyer.

  1. CAD consumption:
After getting all documents on product from buyer, CAD department has provided cad marker to the marketing person or concern merchandiser.

  1. Take lab approval:
Before submitting any sample, merchandiser should be taken lab approval from buying house for smooth sampling process, getting sample approval firstly and later on bulk production.

  1.  Making sample:
After getting shade approval, it’s easy to start sample like fit or quotation sample, color selection sample, photo sample etc. as per buyer requirement.

  1. Price confirmed and order receive:
After negotiation with buyer, they will confirm final product price and volume of the order. Here, merchandiser should collect order from buyer end for further process.

  1. Size set approval:
Size set approval needed for bulk cutting. Without size set approval, there are no way to start the bulk cutting program of the order. So, merchandiser need to insure to cutting department before start bulk cutting.

  1. Make counter sample:
After getting approval of size set, merchandiser need to submit counter sample for the order (for H&M buyer). It’s also called tag sample or red seal sample.

  1. Bulk yarn booking:
After confirm the order from buyer end, merchandiser should be given bulk yarn booking of the order. Also need to in-house require yarn as soon as possible for bulk knitting.
  
  1. Make bulk fabric booking:
After getting the order sheet, merchandiser must ready bulk fabric booking for the order with require yarn details.

  1. Bulk accessories booking and in-house:
After receive the order sheet, merchandiser need to bulk all related accessories of the order and need to follow up to in-house the goods as soon as possible.

  1. Making swatch board:
Should be prepared swatch board of required accessories and get approval from buyer end.

  1. Check raw material and listing:
After receiving bulk accessories form supplier, need to check every item and make sure to list up the goods perfectly.

  1. Make PP sample:
Need to make PP sample for pre-production meeting and take approval from buyer side.

  1. Arrange PP meeting:
Before starting the bulk production, have to arrange pre-production meeting for smooth bulk production of the order.

  1. Start bulk production:
Finally, you have to start bulk production, after getting all approval like accessories, PP sample, Counter sample from buyer end.

  1. Collect daily production reports:
Should be collected production reports in regular basis for understanding bulk situation of the order.

  1. Make wash production sample:
In the meantime, if buyer have required to submit wash production sample. Should be concern to submit the wash production sample on time and getting approval from buyer end (for H&M).

  1. Send to third party test:
For getting approval quickly, have to send sample to the third party for testing purpose. Also note that, third party test report will help to secure bulk production.

  1. Arrange final inspection:
After complete the bulk production, make an offer to the buyer for final inspection of the order.

  1. Shipment:
After making final inspection of the order, all goods should send to the buyer’s request destination. 

  1. Arrange commercial paper:
Should be ready all commercial paper before sending the goods to the specific country.

  1. Arrange documents:
All the documents should send to the buyer after sending the full quantity of an order for receiving payment.

  1. Payment receive:
Finally, manufacturer or exporter will get the final payment for the bulk shipment.